Nahaufnahme einer Dosieranlage, die gerade einen Eisbecher befüllt

Modular dosing with the Flexi-Filler product line

Our proprietary, patented process guarantees precise, hygienic and drip-free dosing - regardless of the liquid and viscosity of the substances to be dosed.

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Small and medium-sized enterprises trust in our expertise

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Over 20 years of experience in precision dosing technology

Dosys Systems develops and manufactures innovative dosing solutions for demanding production processes. Our systems are designed for hygiene, precision and durability – ideal for the food, cosmetics and pharmaceutical industries.

  • Drip-free dispensing even with complex products
  • Modular design for various line configurations
  • Hygienic design
  • Low maintenance and durable
  • Individually adaptable to any production environment
  • Quick changeover of the system for different packaging/products

Our dosing systems

With the Flexi-Filler product line FF1 Light, FF5, FF7 and FF10, we offer solutions that can be used to fill the entire range of liquid, pasty or solid products such as ice cream, yoghurt and quark in cups or small bulk containers of different designs, shapes and sizes. We are a world leader in dosing and packagin ice cream.

Manual dosing system

Flexi Filler 1 - compact, flexible, efficient

The Flexi-Filler 1 (FF1) is a dosing system with piston filler, hopper and foot pedal/sensor and, unlike conventional dosing systems, works without compressed air but with controlled motors. This enables constant, precise dosing and consistent product quality. The system is operated via a touch panel.

Vorteile:

  • Ideal for small production volumes and frequent product changes
  • Precise dosing – even with highly viscous media
  • Hygienic design for quick cleaning
  • Can be operated manually or semi-automatically
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Fully automatic filling systems

Flexi Filler 7 - fully automatic high performance

Our Flexi-Filler 5, 7 and 10 are each equipped with 5, 7 or 10 stations. You can choose, for example, whether you want the cups to be sealed, whether a checkweighing should take place, whether the cups should be labeled or whether a topping should be integrated into the process. All processes are monitored by a PLC control system and the settings for the products can be individually optimized via the user-friendly touchscreen panel.

Vorteile:

  • Seven stations for individual process configuration
  • PLC-controlled processes for precise dosing and high process reliability
  • User-friendly touchscreen panel for quick product adjustments
  • Design for the highest hygiene standards
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Applications of our dosing solutions

Our systems are versatile – from dairy products to creams.

Dairy products:
cup filling, fruit preparation

Baked goods:
glazes, fillings, creams

Ice cream & desserts:
sauces, toppings, pastes

Cosmetics & Pharmaceuticals:
creams, lotions, gels

Your advantages at a glance

Precise dosing

Our systems ensure precise filling quantities for every batch – regardless of product viscosity or temperature.

Drip-free operation

Innovative valve technology ensures that every product stays where it belongs – no dripping, no contamination.

Easy cleaning

Easy cleaning of parts that come into contact with the product, without dismantling with tools.

Modular and scalable

Whether you require a single machine or a complete line, the modular concept allows for flexible adaptation to your requirements.

Frequently asked questions

Which materials and standards are met?

All dosing systems are made of high-quality stainless steel and meet the current requirements of the food industry. Food-grade materials and seals are used, which ensure hygienic, safe processing. The systems support compliance with hygiene and quality standards such as HACCP.

How quickly can product changes be made?

Product changes are quick and easy. Using the Siemens control system, various product recipes can be saved and retrieved at the push of a button. The hygienic design and easy accessibility of the components also enable short cleaning and changeover times, which significantly reduces downtimes.

Which dosing principles do you use?

Depending on the application and product requirements, we use various proven dosing principles, including: piston dosing, gear pumps, valve dosing. The selection is always product-specific — based on viscosity, structure, temperature and the desired accuracy — in order to achieve an optimal dosing result.

Which dosages can be processed?

Our systems cover a wide range of dosing — from small quantities in the milliliter range to larger dosing quantities for industrial applications. The dosing quantity is individually tailored to the respective product and the production process and can be flexibly adjusted via the control system.

How precisely do the systems dose?

Our dosing systems enable very high dosing accuracy that is consistently reproducible. The exact precision depends on the product, the viscosity, the dosing quantity and the dosing principle used. Thanks to precise drives, optimised valve technology and PLC control, consistent filling quantities are ensured for every batch — with minimal waste.

Which products are your dosing systems suitable for?

Our systems process liquid to highly viscous media — such as yoghurt, creams, sauces, gels or filling materials. We select the dosing principle that is appropriate for viscosity, particle size and temperature.

Let us discuss your dosing requirements

Would you like to reduce product losses, shorten process times or automate your line? We develop the right dosing solution for your application – precise, hygienic and economical.

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